Oil & Gas

Industrial pumps and compressors

CRS PLUS sources rotating equipment for oil and gas, utility and process duty — centrifugal and positive-displacement pumps, submersible pumps, air and gas compressors, and the seals, couplings and spares that keep them running — sized against the process datasheet and supplied with performance and hydrostatic test certificates.

Product families

Sourced through the qualified supplier base. Listing does not indicate stock held by CRS PLUS — availability, origin and lead time are confirmed per enquiry, and every quotation states the certification that governs the supply.

Centrifugal pumps

  • End-suction pumps to ISO 2858 / ISO 5199 for general process and utility
  • API 610 overhung (OH), between-bearings (BB) and vertical (VS) pumps where specified
  • Vertical multistage and horizontal split-case pumps for water and firewater
  • Self-priming and slurry pumps

Specified by flow, head, NPSH available, fluid properties and materials.

Positive-displacement pumps

  • Screw pumps — twin and three-screw — for oil transfer and lubrication
  • Gear and progressive-cavity pumps for viscous and shear-sensitive fluids
  • Air-operated double-diaphragm pumps for chemicals, slurries and drum transfer
  • Dosing and chemical-injection pumps to API 675; plunger pumps

Constant flow against varying pressure; selected for viscosity, solids and metering accuracy.

Submersible and sump pumps

  • Submersible sewage and drainage pumps
  • Deep-well borehole pumps
  • Vertical sump pumps for pits and tanks

Cast iron, stainless and duplex; with control panels and level switches on request.

Compressors

  • Rotary screw air compressors, oil-injected and oil-free, with dryers and filtration
  • Reciprocating air compressors for instrument and plant air
  • Gas compressors — reciprocating and screw — on request against the process datasheet
  • Blowers and vacuum pumps

Air compressors specified by free-air delivery, pressure and duty; gas compressors by gas composition, suction and discharge conditions.

Seals, couplings and spares

  • Mechanical seals to API 682, cartridge and component types, with seal support systems
  • Flexible and spacer couplings
  • Impellers, wear rings, shafts, bearings and casings
  • Repair kits for diaphragm and dosing pumps

Spares identified by pump model and serial number or by drawing.

Packages and accessories

  • Baseplates, motors and drives assembled as a unit
  • Pressure relief, strainers and pulsation dampeners
  • Control panels, VFDs and instrumentation

Assembled and tested as a package where required.

How pumps and compressors are specified

The duty point and the fluid define the pump. The parameters below are what a pump datasheet contains and what an enquiry should state.

How pumps and compressors are specified
ParameterWhat it definesCommon values
Duty pointRated flow and differential headm³/h and metres, or l/min and bar
NPSH availableNet positive suction head at the installationMetres; must exceed pump NPSH required with margin
FluidWhat is pumpedName, viscosity, specific gravity, temperature, solids content, vapour pressure
MaterialsCasing, impeller, shaft and wear partsCast iron; carbon steel; 316 stainless; duplex; API 610 material class S-4, C-6, A-8 etc.
SealShaft sealing arrangementPacked gland; single or double mechanical seal; API 682 plan 11, 52, 53
DriverMotor or enginekW, voltage, frame, IE class, Ex rating; diesel engine for firewater
Design standardConstruction and test standardISO 5199 / ISO 2858 general; API 610 heavy-duty; API 674/675/676 for PD; NFPA 20 fire pumps
Test gradePerformance test acceptanceISO 9906 grade 1, 2 or 3; API 610 test
Compressor dutyAir or gas deliveryFAD in m³/min, discharge pressure in bar g, duty cycle; gas composition for gas compressors

API 610 vs ISO 5199 — which pump standard

The two standards most often quoted on a centrifugal pump enquiry, and when each is appropriate.

API 610 vs ISO 5199 — which pump standard
PropertyAPI 610ISO 5199 / ISO 2858
Written forPetroleum, petrochemical and gas industry heavy-duty serviceGeneral chemical and process service
Design marginHeavier casings, higher pressure ratings, 20-year design lifeStandard industrial construction
Seal chamberAPI 682 seal chamber dimensionsStandard stuffing box
TestingMandatory performance and hydrostatic tests, NPSH test optionalPerformance test to ISO 9906
DocumentationExtensive: datasheets, curves, drawings, quality planStandard
CostHigherLower
Specify whenHydrocarbon service, refinery, offshore, operator standard requires itUtility water, chemical, general process

What the test certificates and documents state

No manufacturer-specific figures are published here: CRS PLUS sources from several mills and manufacturers and each issues its own certificate, which governs. These are the documents a pump or compressor delivery will normally include.

What the test certificates and documents state
Document or testStandard or method
Performance test certificateISO 9906 or API 610: flow, head, power, efficiency, NPSH
Hydrostatic test certificate1.5 × maximum allowable working pressure
Material certificatesEN 10204 3.1 for casing, impeller and shaft
Mechanical running testVibration and bearing temperature at rated speed
Motor test certificateIEC 60034 routine test
Seal drawing and planAPI 682 seal plan schematic
General arrangement and sectional drawingsWith parts list
DatasheetISO or API format, completed
Compressor FAD testISO 1217 for air compressors
Installation, operation and maintenance manualPer unit

Supply terms

Origin
Sourced per enquiry from a qualified supplier base of mills and manufacturers in China, India, Europe and the Gulf. Origin and certifying body are stated on each quotation.
Incoterms
Ex-works and FOB as standard. CIF, CFR and DAP available to GCC, Levant, Red Sea, East and West African destinations.
Documentation
Mill test certificate to EN 10204 3.1 as standard, 3.2 with third-party witness on request; commercial invoice, packing list, bill of lading, certificate of origin.
Inspection
Third-party inspection at source available on request through recognised inspection agencies. Inspection scope agreed on the purchase order.
Lead time
Standard sizes and grades from stock to six weeks. Made-to-order items and large parcels eight to sixteen weeks. Confirmed per quotation.
Enquiry detail
The pump datasheet, or: flow, head, NPSH available, fluid and its properties, materials, seal arrangement, driver details, design standard, hazardous-area rating and quantity. For compressors: free-air delivery, pressure, duty and air quality required.

Frequently asked questions

What is NPSH and why does it matter?

Net positive suction head is the pressure margin above the fluid’s vapour pressure at the pump suction. The installation provides NPSH available; the pump requires NPSH required. If available is less than required, the fluid vaporises in the impeller — cavitation — causing noise, loss of performance and damage. NPSH available must be stated on every centrifugal pump enquiry, and the selected pump must have a margin below it.

When is a positive-displacement pump used rather than a centrifugal?

Centrifugal pumps suit high flows of low-viscosity fluids at moderate pressures and are the default for water and light hydrocarbons. Positive-displacement pumps deliver a fixed volume per revolution regardless of pressure, and are used for viscous fluids, precise metering, high pressures at low flows, shear-sensitive products and self-priming duties. Screw pumps for oils, gear pumps for viscous liquids, diaphragm pumps for chemicals and slurries, and dosing pumps for injection.

What is an API 682 seal plan?

API 682 standardises mechanical seals and their support systems for pumps, and defines numbered piping plans. Plan 11 recirculates pumped fluid from discharge to the seal chamber and is the most common. Plan 52 and 53 are dual-seal arrangements with an unpressurised or pressurised barrier fluid for hazardous or toxic service. The plan is specified on the pump datasheet and determines what auxiliary equipment is supplied.

What is an AODD pump?

An air-operated double-diaphragm pump uses compressed air to flex two diaphragms alternately, drawing fluid in and pushing it out. It has no seals or rotating parts in contact with the fluid, can run dry, self-primes, handles solids and viscous fluids, and is intrinsically safe in hazardous areas because it has no electrical drive. It is the standard choice for chemical transfer, drum unloading, sump duty and slurries where high pressure and efficiency are not the priority.

How are spare parts identified?

By the pump manufacturer, model and serial number from the nameplate, together with the part number from the sectional drawing or parts list. Where the original documentation is missing, a photograph of the nameplate and the part, with dimensions, allows identification. Common spares — mechanical seals, bearings, wear rings, impellers, diaphragm kits — are stocked or quickly available for most current models.

What is needed to quote a pump?

The pump datasheet, or the duty point (flow and head), NPSH available, the fluid with viscosity, specific gravity, temperature and solids content, materials of construction, seal arrangement, driver requirements, the applicable design standard, hazardous-area rating and quantity. For an existing pump, the nameplate details.

Where is the equipment sourced from?

CRS PLUS sources pumps and compressors from its qualified supplier base of certified manufacturers in Europe, Asia and the Gulf. Origin and test certification are stated on each quotation. CRS PLUS does not name manufacturers on this page and holds no distribution or agency agreement with any of them.

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